Project Overview
Apex Sports Arena required converting an unused 8,500 sq.ft. outdoor open area into a state-of-the-art 3-court pickleball facility to host local tournaments and daily coaching academies in Lucknow.
The client required an international-standard cushioned acrylic surface that minimizes joint impact for senior players while delivering true, consistent ball bounce for competitive tournaments.
Engineering & Execution Scope
Turnkey execution covering civil sub-base rectification, acrylic synthetic surfacing, tournament netting, perimeter enclosure, and anti-glare sports lighting.
Key Milestones Delivered:
- Sub-Base Civil Surface Preparation:
- Precision diamond grinding of the concrete base to eliminate high spots and surface laitance.
- Application of heavy-duty deep-penetrating epoxy primer for maximum chemical adhesion.
- Application of acrylic resurfacer mixed with silica sand (Grade 80 mesh) to rectify low depressions and ensure a 1:120 water run-off slope.
- 8-Layer Synthetic Cushioned Acrylic System:
- 2 coats of elastomeric rubber particle cushion coat for high shock absorption.
- 2 coats of fine cushion acrylic formulation for uniform surface elasticity.
- 2 coats of heavy-wear color concentrate (Tournament Navy Blue playing field with Forest Green safety runoff surround).
- 2 coats of UV-resistant, textured polyurethane line markings in crisp white.
- Sports LED Floodlighting:
- 200W anti-glare sports floodlights delivering an average of 350+ Lux across all courts for night play.
Results & Facility Impact
- Completed within 18 calendar days from initial sub-base grinding to final tournament line marking.
- Successfully hosted its inaugural inter-club pickleball tournament with 60+ participants.
- Zero water pooling observed during heavy rains due to calibrated gradient engineering.
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